Toolroom projects

Production tooling, fixtures and precision components

Selected examples of tooling and components manufactured using CNC machining, EDM, grinding and dimensional inspection.

Engineering case studies

Problems analysed and solved in production tooling.

GO/NO-GO gauge from one complete process

Case study

GO/NO-GO gauge from one complete process

CNC machining, heat treatment to 58–60 HRC, precision grinding, wire EDM and permanent marking.

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Carbide upgrade of a multi-stage die

Case study

Carbide upgrade of a multi-stage die

Service life increased from approximately 200,000 to 800,000 parts.

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Ionic nitriding and dimensional stability

Case study

Ionic nitriding and dimensional stability

A process risk identified and addressed before production began.

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PVD-coated punching tools

Case study

PVD-coated punching tools

Systematic diagnosis followed by a wear-resistant coating.

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Manufactured components

Real production work from the Silma Tools toolroom.

Single components, complete tooling assemblies and short runs manufactured to documentation or a supplied reference part.

Complete industrial tool with spring assemblies manufactured by Silma Tools

Special tooling

Tool with spring assemblies

A complete tooling unit comprising plates, guiding elements and spring assemblies.

Press tools and dies →
Complete guided production fixture manufactured by Silma Tools

Production fixtures

Complete production fixture

A complete fixture with locating, guiding and clamping elements designed for a specific process.

Engineering and implementation →
Four metal gear wheels manufactured by Silma Tools

Machine components

Gear wheels

A short run of machine components manufactured to the specified tooth geometry.

Short-run production →
Custom metal tooling assembly manufactured by Silma Tools

Special tooling

Custom tooling assembly

A complete tooling assembly manufactured and fitted for a specific production operation.

Press tools and dies →
Metal profiling component with a machined working surface

Tooling components

Profiling component

A machined working component with a matched profiled surface and mounting feature.

CNC milling →
Set of precision rings and bushes manufactured by Silma Tools

Machine components

Precision rings and bushes

A short run of rotational components with different diameters and surface requirements.

CNC turning →
Milled tooling plates with holes manufactured by Silma Tools

Production fixtures

Milled tooling components

Plates with process holes and matched pockets, manufactured as components of one assembly.

CNC milling →
Series of CNC-milled aluminium plates manufactured by Silma Tools

Short runs

Series of milled plates

A repeatable set of plates with holes, openings and machined surfaces.

CNC milling →
Tooling plate with a contoured cavity manufactured by Silma Tools

Tooling components

Plate with a contoured cavity

A tooling plate with a custom cavity and process holes manufactured to documentation.

EDM machining →
Matched tooling plates and inserts manufactured by Silma Tools

Tooling components

Working components for a tool

A matched set of plates and inserts designed to operate within one tooling assembly.

Press tools and dies →
Complex production tooling assembly manufactured by Silma Tools

Production fixtures

Assembly with a working component

A complex production fixture with matched surfaces, plates and a working component.

Press tools and dies →
Ten small stepped metal components manufactured by Silma Tools

Short runs

Short run of turned components

Ten small stepped components manufactured as a repeatable short production run.

CNC turning →
Matched set of milled fixture plates and components manufactured by Silma Tools

Production fixtures

Matched plate and component set

A set of machined parts forming a complete production fixture manufactured to customer documentation.

CNC milling →
Precision metal tooling component manufactured by Silma Tools

Tooling components

Precision tooling component

A single tooling component with stepped geometry and a tapered working section, manufactured to drawing.

CNC turning →
Metal component with CNC-milled pockets and channels

Precision machining

Milled pockets and channels

A tooling component with complex surfaces, pockets and channels produced by CNC machining.

CNC milling →
Mould component with CNC-milled channels manufactured by Silma Tools

Moulds and inserts

Mould component after CNC machining

A large tooling component with contoured surfaces, channels and holes manufactured to documentation.

Mould modifications and inserts →

Technology behind the result

Each component is matched to the appropriate manufacturing route.

We combine CNC milling and turning, wire and sink EDM, grinding, heat treatment and dimensional inspection within one technical workflow.

CNC machining in the Silma Tools toolroom

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